{"id":978,"date":"2026-09-24T10:24:52","date_gmt":"2026-09-24T08:24:52","guid":{"rendered":"https:\/\/tbzpro.hu\/?p=978"},"modified":"2026-09-24T10:24:52","modified_gmt":"2026-09-24T08:24:52","slug":"why-most-lean-and-tpm-rollouts-fail-and-how-to-fix-them","status":"publish","type":"post","link":"https:\/\/tbzpro.hu\/hu\/why-most-lean-and-tpm-rollouts-fail-and-how-to-fix-them\/","title":{"rendered":"Mi\u00e9rt bukik el a legt\u00f6bb Lean \u00e9s TPM bevezet\u00e9s \u2014 \u00e9s mi a megold\u00e1s"},"content":{"rendered":"<p class=\"wp-block-paragraph\">T\u00f6bb mint k\u00e9t \u00e9vtizedes gy\u00e1rt\u00e1si tapasztalattal ugyanazt a mint\u00e1t l\u00e1ttam \u00fajra \u00e9s \u00fajra \u2014 ipar\u00e1gt\u00f3l, orsz\u00e1gt\u00f3l \u00e9s v\u00e1llalati kult\u00far\u00e1t\u00f3l f\u00fcggetlen\u00fcl.\nEgy v\u00e1llalat hatalmas lelkesed\u00e9ssel, nagy k\u00f6lts\u00e9gvet\u00e9ssel \u00e9s l\u00e1tv\u00e1nyos prezent\u00e1ci\u00f3kkal elind\u00edt egy Lean vagy TPM programot.\nA pilot f\u00e1zis \u00edg\u00e9retes.\nA vezet\u0151k \u00fcnneplik az els\u0151 sikereket.\nA tan\u00e1csad\u00f3k bemutatj\u00e1k az esettanulm\u00e1nyokat.<\/p>\n\n\n\n<p class=\"alignfull wp-block-paragraph\">Azt\u00e1n lassan, de biztosan a lend\u00fclet elhalv\u00e1nyul.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">H\u00e1rom \u00e9v m\u00falva a rendszer csendben elhal. Bejelentik az \u201e\u00fajraind\u00edt\u00e1st\u201d. \u00daj tan\u00e1csad\u00f3k \u00e9rkeznek.\nA ciklus \u00fajra kezd\u0151dik.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ha ez ismer\u0151sen hangzik, nem vagy egyed\u00fcl.<\/p>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">A Lean \u00e9s a TPM nem az\u00e9rt bukik el, mert a koncepci\u00f3k rosszak.\nAz\u00e9rt buknak el, mert a v\u00e9grehajt\u00e1s megbicsaklik.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Az al\u00e1bbiakban bemutatom a val\u00f3di okokat \u2014 \u00e9s azt, hogy a gy\u00e1rt\u00e1si vezet\u0151k mit tehetnek az\u00e9rt, hogy a fejleszt\u00e9s v\u00e9gre fenntarthat\u00f3 legyen.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>1. A v\u00e1llalati hib\u00e1ztat\u00e1si spir\u00e1l meg\u00f6li a v\u00e9grehajt\u00e1st<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Minden sikertelen bevezet\u00e9sben ugyanaz a hib\u00e1ztat\u00e1si h\u00e1romsz\u00f6g jelenik meg:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li class=\"translation-block\">A fels\u0151vezet\u00e9s szerint a tan\u00e1csad\u00f3k nem teljes\u00edtettek.<\/li>\n\n\n\n<li class=\"translation-block\">A tan\u00e1csad\u00f3k szerint a k\u00f6z\u00e9pvezet\u00e9s nem volt elk\u00f6telezett.<\/li>\n\n\n\n<li class=\"translation-block\">A k\u00f6z\u00e9pvezet\u00e9s szerint a shopfloor nem tudta kezelni a komplexit\u00e1st.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Mindenki m\u00e1sra mutogat. Senki nem jav\u00edtja a hib\u00e1kat.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ez a dinamika m\u00e1r j\u00f3val azel\u0151tt t\u00f6nkreteszi a v\u00e9grehajt\u00e1st, hogy a rendszernek es\u00e9lye lenne m\u0171k\u00f6dni.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>2. A tr\u00e9ning t\u00fal\u00e9rt\u00e9kelt \u2014 a rutin alul\u00e9rt\u00e9kelt<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Amikor nem j\u00f6nnek az eredm\u00e9nyek, a v\u00e1llalati reakci\u00f3 kisz\u00e1m\u00edthat\u00f3:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\" style=\"margin-top:var(--wp--preset--spacing--40);margin-bottom:var(--wp--preset--spacing--40);padding-top:0;padding-right:0;padding-bottom:0;padding-left:0\">\n<p class=\"wp-block-paragraph\">\u201eT\u00f6bb tr\u00e9ning kell.\u201d<\/p>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph\">Csakhogy a tr\u00e9ning nem jav\u00edtja meg a rossz rutinokat. A tr\u00e9ning nem hoz fegyelmet. A tr\u00e9ning nem sz\u00fcnteti meg a vesztes\u00e9geket.<\/p>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">A tr\u00e9ning inform\u00e1ci\u00f3. A v\u00e9grehajt\u00e1s viselked\u00e9s.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A Lean \u00e9s a TPM akkor omlik \u00f6ssze, amikor a v\u00e1llalatok tud\u00e1sba fektetnek, de figyelmen k\u00edv\u00fcl hagyj\u00e1k a napi rutinokat.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>3. A programok elbuknak, mert nem \u00e9rintik a k\u00f6lts\u00e9gszerkezetet<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A legt\u00f6bb bevezet\u00e9s az eszk\u00f6z\u00f6kre f\u00f3kusz\u00e1l:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>5S<\/li>\n\n\n\n<li>Autonomous Maintenance<\/li>\n\n\n\n<li>Kaizen<\/li>\n\n\n\n<li>SMED<\/li>\n\n\n\n<li>Probl\u00e9ma megold\u00f3 eszk\u00f6z\u00f6k<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">De az eszk\u00f6z\u00f6k nem hoznak eredm\u00e9nyt, ha nincsenek \u00f6sszek\u00f6tve a k\u00f6lts\u00e9gekkel.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ha egy rendszer nem mutatja meg:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>mely vesztes\u00e9gek rombolj\u00e1k a profitot,<\/li>\n\n\n\n<li>mennyi p\u00e9nz sziv\u00e1rog el,<\/li>\n\n\n\n<li>\u00e9s mely rutinok sz\u00fcntetik meg ezeket a vesztes\u00e9geket,<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">akkor a bevezet\u00e9s \u201enice\u2011to\u2011have\u201d kezdem\u00e9nny\u00e9 v\u00e1lik \u2014 nem \u00fczletileg kritikus priorit\u00e1ss\u00e1.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>4. A k\u00f6z\u00e9pvezet\u00e9s t\u00falterhelt \u00e9s alul\u2011t\u00e1mogatott<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A Lean \u00e9s a TPM napi szinten ig\u00e9nyli a megfelel\u0151 vezet\u0151i viselked\u00e9st:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>coaching,<\/li>\n\n\n\n<li>nyomonk\u00f6vet\u00e9s,<\/li>\n\n\n\n<li>munka sztenderdek<\/li>\n\n\n\n<li>felel\u0151ss\u00e9g<\/li>\n\n\n\n<li>probl\u00e9m\u00e1k eszkal\u00e1l\u00e1sa.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">De a legt\u00f6bb k\u00f6z\u00e9pvezet\u0151 m\u00e1r eleve 120%-on m\u0171k\u00f6dik.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Amikor egy bevezet\u00e9s \u00faj feladatokat ad hozz\u00e1 an\u00e9lk\u00fcl, hogy a r\u00e9gieket elvenn\u00e9, a v\u00e9grehajt\u00e1s \u00f6sszeomlik a t\u00falterhelts\u00e9g miatt.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>A shopfloor komplexit\u00e1st kap \u2014 vil\u00e1gos c\u00e9l n\u00e9lk\u00fcl<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">Az oper\u00e1torok nem a fejleszt\u00e9sek ellen vannak.\nA z\u0171rzavart utas\u00edtj\u00e1k el.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Amikor a rendszerek t\u00fal komplexek, t\u00fal elm\u00e9letiek vagy t\u00fal t\u00e1vol \u00e1llnak a napi val\u00f3s\u00e1gt\u00f3l, a shopfloor elvesz\u00edti az \u00e9rdekl\u0151d\u00e9st \u2014 nem az\u00e9rt, mert nem t\u00f6r\u0151dnek vele, hanem mert nem \u00e9rtik, mit v\u00e1rnak t\u0151l\u00fck.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A vil\u00e1gos c\u00e9l hajtja a v\u00e9grehajt\u00e1st. A komplexit\u00e1s meg\u00f6li.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">\u2b50 <strong>Mi h\u00e1t akkor a megold\u00e1s?<\/strong><\/h4>\n\n\n\n<p class=\"wp-block-paragraph\">T\u00f6bb mint 100 megval\u00f3s\u00edtott fejleszt\u00e9si projekt \u00e9s \u00e9vi \u20ac2M+ megval\u00f3s\u00edtott megtakar\u00edt\u00e1s ut\u00e1n egy dolgot biztosan megtanultam:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\" style=\"margin-top:0;margin-bottom:0;padding-top:var(--wp--preset--spacing--20);padding-bottom:var(--wp--preset--spacing--20)\">\n<p class=\"wp-block-paragraph translation-block\">A fejleszt\u00e9s csak akkor m\u0171k\u00f6dik, ha v\u00e9grehajt\u00e1s\u2011k\u00f6zpont\u00fa, k\u00f6lts\u00e9gf\u00f3kusz\u00fa \u00e9s rutin\u2011alap\u00fa.<\/p>\n<\/blockquote>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">Ez\u00e9rt hoztam l\u00e9tre a Total Base Zero (TBZ) Method\u2011ot \u2014 egy gyakorlati rendszert, amely \u00f6sszekapcsolja a k\u00f6lts\u00e9gszerkezetet az oper\u00e1ci\u00f3s vesztes\u00e9gekkel, \u00e9s a fejleszt\u00e9st napi szok\u00e1ss\u00e1 alak\u00edtja.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A klasszikus bevezet\u00e9si hib\u00e1kra a TBZ a k\u00f6vetkez\u0151 v\u00e1laszt adja:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2714\ufe0f <strong>K\u00f6lts\u00e9galap\u00fa \u00e1tl\u00e1that\u00f3s\u00e1g<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Minden fejleszt\u00e9si tev\u00e9kenys\u00e9g k\u00f6zvetlen\u00fcl m\u00e9rhet\u0151 vesztes\u00e9gekhez kapcsol\u00f3dik.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2714\ufe0f <strong>Egyszer\u0171, ism\u00e9telhet\u0151 rutinok<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Nincs komplexit\u00e1s. Nincs elm\u00e9let. Csak napi viselked\u00e9sek, amelyeket a csapatok v\u00e9gre tudnak hajtani.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2714\ufe0f <strong>Vezet\u0151i egy\u00fcttm\u0171k\u00f6d\u00e9s<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A k\u00f6z\u00e9pvezet\u00e9s strukt\u00far\u00e1t, t\u00e1mogat\u00e1st \u00e9s re\u00e1lis elv\u00e1r\u00e1sokat kap.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2714\ufe0f <strong>Shopfloor bevon\u00e1s<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Az oper\u00e1torok \u00e9rtik, mit kell tenni\u00fck, mi\u00e9rt fontos, \u00e9s hogyan cs\u00f6kkenti a k\u00f6lts\u00e9get.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2714\ufe0f <strong>V\u00e9grehajt\u00e1si fegyelem<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A fejleszt\u00e9s a napi ritmus r\u00e9sz\u00e9v\u00e9 v\u00e1lik \u2014 nem ideiglenes projekt.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">\u2b50 <strong>Z\u00e1r\u00f3 gondolat<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph translation-block\">A Lean \u00e9s a TPM nem az\u00e9rt bukik el, mert elavultak. Az\u00e9rt buknak el, mert a v\u00e1llalatok al\u00e1becs\u00fclik a v\u00e9grehajt\u00e1s erej\u00e9t.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ha olyan fejleszt\u00e9st szeretn\u00e9l, amely tov\u00e1bb tart h\u00e1rom \u00e9vn\u00e9l, nem t\u00f6bb tr\u00e9ningre van sz\u00fcks\u00e9ged.\nHanem jobb rutinokra, tiszt\u00e1bb k\u00f6lts\u00e9gf\u00f3kuszra \u00e9s er\u0151sebb vezet\u0151i egy\u00fcttm\u0171k\u00f6d\u00e9sre.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Pontosan ez az, amit a TBZ Pro ny\u00fajt.<\/p>","protected":false},"excerpt":{"rendered":"<p>For more than two decades in manufacturing, I\u2019ve seen the same pattern repeat itself across industries, countries and corporate cultures. [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[],"class_list":["post-978","post","type-post","status-publish","format-standard","hentry","category-egyeb"],"spectra_blocks_featured_image_url":null,"spectra_blocks_author_info":{"display_name":"Turoczy Zoltan","avatar_url":"https:\/\/secure.gravatar.com\/avatar\/bd43d69fd7442a2af4fac3b30cf67322c3f6161a14365cd8c1dbe741e0bcc598?s=96&d=mm&r=g","author_link":"https:\/\/tbzpro.hu\/hu\/author\/turoczy-zoltan\/","description":""},"_links":{"self":[{"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/posts\/978","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/comments?post=978"}],"version-history":[{"count":0,"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/posts\/978\/revisions"}],"wp:attachment":[{"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/media?parent=978"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/categories?post=978"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tbzpro.hu\/hu\/wp-json\/wp\/v2\/tags?post=978"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}